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Technical manual • Injection • Bosch K-Jetronic

Renault 5 Turbo — Official Bosch K-Jetronic Injection

Technical manual • Air flow sensor plate • Fuel distributor • Regulation • C7K engine 160 hp DIN

Bosch K-Jetronic
Mechanical injection
C7K 1,397 cm³
Garrett T3
Complete manual — 1980

Presentation of the Renault 5 Turbo K-Jetronic injection manual

The Renault 5 Turbo K-Jetronic injection technical manual is the Bosch reference document detailing the operation and adjustment of the C7K engine's fuel supply system. Unlike electronic systems, theBosch K-Jetronic injection is an entirely mechanical and hydraulic system: the quantity of fuel injected is continuously regulated by the air flow sensor plate, with no electronic control unit.

This manual covers the entire fuel supply circuit of the R5 Turbo: from the sensor plate to the fuel distributor, via the control pressure regulator, the Bosch injectors and the cold-start system. It is essential for any workshop working on the R5 Turbo injection parts or carrying out mixture adjustment on the 160 hp DIN C7K engine.

General technical characteristics

K-Jetronic
Injection type
4.7–5.2 bar
Base pressure
1,397 cm³
C7K Turbo displacement
160 hp DIN
Engine power

Manual reference

Document type K-Jetronic injection technical manual
Publisher Bosch / Renault
Publication date 1980
Model covered Renault 5 Turbo — 840-730 / C7K R8221 engine
Application period 1980 – 1986

Full K-Jetronic injection technical manual

Contents of the technical bulletin

This Bosch K-Jetronic manual covers all the components of the Renault 5 Turbo C7K engine injection circuit:

Chapter Contents
Operating principle Continuous mechanical injection • Pressure / flow regulation
Air flow sensor plate Air flow sensor • Metering cam • Maintenance and adjustment
Fuel distributor Metering pistons • Differential valves • Permissible leaks and clearances
Control pressure regulator Hot / cold regulation • Checking the pressure curve
Bosch injectors Opening pressure • Flow test • Sealing
Cold-start injector & thermo-time switch Cold-start injector • Thermo-time switch control
Electric fuel pump Pump flow and pressure • Checking
Fuel return circuit Pressure accumulator • Return to tank

C7K Turbo engine specifications

Parameter Value
Engine 840-730 / C7K (code 8221)
Displacement 1,397 cm³
Bore × Stroke 76.00 × 77.00 mm
Turbocharger Garrett T3 – A/R 0.36
Injection Bosch K-Jetronic
Power 160 hp DIN
Gearbox 5-speed — type 369
K-Jetronic key points
Type
Continuous mechanical
Base pressure
5.0 bar
Control pressure (hot)
3.4–3.8 bar
Injectors
4 × Bosch
ECU
None (mechanical)
Application
1980 – 1986

Additional Renault 5 Turbo technical documents

To complement this injection manual, find all the Renault 5 Turbo technical documentation available on the site:

R5 Turbo MR221 repair manual R5 Turbo 2 technical manual
Renault 5 Turbo update notice R5 Turbo owner's handbook
Front/rear axle suspension adjustment Wishbone bush guide

For a complete restoration of the C7K fuel circuit, also find the K-Jetronic sensor plate O-ring, the R5 Turbo sensor plate hose and the200hp R5 Turbo intercooler available in stock.

Looking for parts for your Renault 5 Turbo?

C7K engine, Garrett T3 turbo, K-Jetronic injection, suspension, braking — our catalogue covers all the components of the R5 Turbo.